Contract awarded again to install retardant systems in CAL FIRE’s HC-130H aircraft

A contract awarded in 2016 was cancelled

T-131 tank, ready to be pushed into the aircraft.
The retardant tank for air tanker 131, ready to be pushed into the aircraft, March 20, 2014. Bill Gabbert photo.

Coulson Aviation has received a contract from the U.S. Air Force to install retardant delivery systems on the seven HC-130H aircraft that will be operated by the California Department of Forestry and Fire Protection (CAL FIRE). Coulson teamed with Lockheed Martin who will install the tanks at Lockheed’s facility in Greenville, SC.

The Air Force began the contracting process in 2014,  awarded a contract to Coulson in 2016, and cancelled it in 2017. But it was readvertised March 9, 2019 and awarded again to Coulson last month.

Coulson has been installing their version of a 3,500-gallon gravity-powered internal RADS retardant system in C-130Q and C-130H aircraft since at least 2013. It can be installed or removed in a few hours after the modifications are made to the plane.

On December 27, 2013 President Obama signed the 2014 National Defense Authorization Act which directed the Coast Guard to transfer seven HC-130H aircraft to the U.S. Forest Service. The legislation also directed that the Air Force spend up to $130 million to perform needed routine and heavy maintenance on the aircraft and to convert them into air tankers.

After the Forest Service lost interest in the HC-130H aircraft in 2018, Congress passed legislation to transfer them to CAL FIRE. Since then they have been waiting for the retardant systems to be installed and the maintenance and other conversion tasks to be completed, which is expected to take until 2021. Most of them needed center wing box replacements, which in 2011 cost $6.7 million and takes about 10 months. CAL FIRE has been operating one without a retardant tank, Tanker 118, for several months to train flight crews.

CAL FIRE T-118 HC-130H
Tanker 118 at Sacramento McClellan Airport July 12, 2019.

In November Coulson bought five C-130H transport planes from the Norwegian Defense Materiel Agency (NDMA) and will convert them into firefighting air tankers. The formal takeover is planned for the end of this year or early in 2020.

Thanks and a tip of the hat go out to Brett and Kevin. Typos or errors, report them HERE.

Air Force awards contract to install retardant systems on USFS HC-130H air tankers

HC-130H paint design
This is the US Forest Service approved paint design that will be used on the seven HC-130H air tankers acquired from the Coast Guard.

After a solicitation process that dragged on for almost two years, the U.S. Air Force has awarded the contract to build and install retardant delivery systems for up to seven of the seven HC-130H aircraft that are being transferred from the Coast Guard to the U.S. Forest Service. 

The Coulson Group announced today that they received the contract. In one sense this is not unexpected because the company has installed and successfully operated two similar systems in C-130s — Tanker 131 and Tanker 132. In another sense, it is a surprise after the Government Accountability Office denied the company’s protest of the terms of the request for proposals in August of 2015.

C-130 retardant tank unload
Coulson’s retardant tank being removed or installed in one of their air tankers, T-131, in 2013. Coulson photo.

“We are excited to have the opportunity to work with the United States Air Force to provide them with state of the art retardant aerial delivery systems (RADS) for their fleet of C-130s,” says Wayne Coulson, CEO and President of Coulson Aviation.

The 3,800-gallon (3,500 gallons dispensable payload) retardant system will be gravity-based with retardant tanks that can be quickly removed, making it possible for the air tankers to also haul cargo or passengers.

One of the seven HC-130H aircraft began working out of McClellan Air Field near Sacramento last summer. Since it did not have a permanent retardant tank it borrowed one of the Forest Service’s eight Modular Airborne FireFighting Systems (MAFFS) that can be inserted into the cargo hold of a military C-130 to provide a surge capacity of air tankers during a time of heavy wildfire activity. The MAFFS pump the 3,000 gallons of retardant out of a pipe through the door using compressed air, rather than letting it drop out of the belly with the assistance of gravity as is done with conventional air tankers.

The Air Force is responsible for the retrofitting and performing the heavy maintenance that must be completed before the seven HC-130Hs are finally turned over to the USFS over the next three years. This contract is for the installation of one trial “kit”, one verification kit, and three production kits. There is an option for the installation of two additional production kits.

Coulson Aviation has 25 years of experience in aerial fire suppression and they operate both Type 1 helicopters and large fixed wing air tankers. Coulson is one of the few companies to hold multi-country aerial firefighting contracts, including Canada, the United States, and Australia.

Progress toward outfitting the USFS C-130s and hiring crews

C-130 paint design Forest Service
The paint design that has been approved by the Forest Service for the seven C-130s that were transferred from the Coast Guard to the Forest Service.

The U.S. Forest Service and the Air Force are taking steps toward installing fire retardant tanks and hiring flight crews for the seven C-130Hs that the USFS acquired from the Coast Guard. The aircraft will be converted into air tankers and will be Government Owned but Contractor Operated (GO/CO).

The Air Force is responsible for performing the required maintenance, replacing the wing boxes as needed, and purchasing and installing retardant tanks in the aircraft. They have issued a Request For Proposals for up to seven “Retardant Delivery Systems” that would have a 3,500-gallon capacity. The presolicitation RFP was first issued in July, but has been changed or amended 12 times. The latest response due date is January 23, 2015. It is obvious that until now the Air Force has never solicited for an air tanker fire retardant tank.

Meanwhile, the USFS has issued a Request for Information (RFI) about potential contractors that would be interested in providing crew(s) for the C-130Hs. They do not intend to award contracts based on the request for information — presumably that would occur later.

C-130H 1709 w-Jeanie Menze
One of the Coast Guard C-130Hs, #1709, being transferred to the USFS — shown with Jeanine Menze, the first USCG African American female aviator. She earned her wings June 24, 2005.

The agency’s plan is to operate one C-130H in 2015 and 2015 with a Modular Airborne Fire Fighting System (MAFFS) installed “to provide an initial capability and to gain experience in operating the aircraft while wing and airframe modifications are being completed and gravity tanks are being developed and installed”, according to Jennifer Jones of the U.S. Forest Service.

The USFS does not mention how many crews they would need, but they describe a crew as having 5 personnel:

  • 2 US Air Force Trained C-130H/J MAFFS II Qualified Instructor Pilots,
  • 1 US Coast Guard trained C-130H Instructor Flight Engineer, and
  • 2 US Air Force Trained C-130H/J MAFFS II Qualified Instructor Loadmasters

The aircrew must be current and qualified in the aforementioned requirements within the last two years from the date the solicitation closes. It will be interesting to see how difficult or easy it will be to meet that specification.

The RFI indicates that the aircrew members would be based in Sacramento, California for one year with the option for an additional two years.

In addition, a Project Manager qualified as a U.S. Military C-130H Instructor Pilot will be required to oversee the contractual requirements from Boise, Idaho at the National Interagency Fire Center.

Mrs. Jones said the RFI applies only to the single C-130H that they expect to operate in 2015 and 2016 with a MAFFS tank.

The aircrew description indicates that it would be structured so that they could utilize the slip-in Modular Airborne FireFighting Systems (MAFFS) that have been used since the 1970s in Air Force Reserve and Air National Guard aircraft when there are not enough contracted air tankers available during a busy fire season. A MAFFS has two air compressors that pressurize the 3,000-gallon tank in order to force the retardant out a large pipe that exits the aircraft on the left side through a modified paratroop door.

In a MAFFS-outfitted C-130, two loadmasters operate the MAFFS retardant unit. If the “new” USFS C-130Hs are equipped with a conventional gravity-based retardant tank, it is unlikely that any loadmasters would be necessary.

Planning for seven GO/CO air tankers

Mrs. Jones said the additional six C-130Hs will be brought into service “beginning in 2017, but we don’t have a specific schedule available yet”. We asked for copies of plans the USFS may have about how to incorporate into the fleet and then manage the seven C-130Hs under the new Government Owned/Contractor Operated program. We were told that information would only be available through a Freedom of Information Act request.

The USFS will have similar issues with the 15 Shorts C-23B Sherpa aircraft that they received from the military at the same time they got the C-130Hs.

While we wait for the FOIA request to be honored, lets take a look at the scope of the new GO/CO program.

Based on the first award (that was later cancelled) for the next generation air tankers in 2013, the USFS would have been paying in the range of $50,000 per day for each Contractor Owned/Contractor Operated aircraft — and this may not include the cost of fuel. If we assume that same $50,000 cost for a C-130H with crew, that works out to about $56,000,000 a year for seven, or $560,000,000 for 10 years.

We asked Jack Kendall of OK Aviation what a typical used C-130H would sell for. He said the price varies a lot based on the number of hours on the airframe, the status of programmed maintenance, how much work would have to be done in the cockpit, and whether or not a new C-130J-style wing box has been installed. But he said generally they would sell for $12,000,000 to $20,000,000. Assuming the mid-range price of $15,000,000, the USFS has approximately$105,000,000 worth of C-130Hs if they had been bought on the open market.

In addition, before the aircraft are finally turned over to the USFS, the Air Force is authorized to spend up to $130,000,000 for all of the maintenance and modification work, including installing new wing boxes in at least five of them and putting retardant tanks in all seven. Any additional work would have be paid for by the USFS.

Using these very rough figures, it works out to a program worth about $795,000,000 over ten years. And that does not take into account the 15 Shorts C-23B Sherpas which will probably be used for smokejumpers, cargo, paracargo, and personnel transport.

More than three-quarters of a billion dollars of taxpayer money for the seven aircraft is a very, very large program, especially when it is something the USFS has never done — the beginning of a new GO/CO paradigm. No doubt, as in any major new program, mistakes will be made.

We hope the agency is prepared to take on this new responsibility.

“A goal without a plan is just a wish.” Antoine de Saint-Exupery